SPP2183

Eigenschaftsgeregelte Umformprozesse

Veröffentlichungen

Dissertationen

Laue, Robert, Entwicklung des selbstregelnden Drückwalzens, Technische Universität Chemnitz, 2023,
https://nbn-resolving.org/urn:nbn:de:bsz:ch1-qucosa2-888875

Maier, Daniel, Eigenschaftsflexibles Freiformbiegen mit bewegter Matrize, Technische Universität München, 2024,
https://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:91-diss-20240220-1721296-1-3

Knoll, Maximilian, Grundlagen des Lochwalzens von ebenen Blechen, Technische Universität Darmstadt, 2024, https://tuprints.ulb.tu-darmstadt.de/24512/

Wrobel, Malte, Model- and Data-Based Estimator and Control Design for Metal Forming Processes, Karlsruher Institut für Technologie (KIT), 2024
https://publikationen.bibliothek.kit.edu/1000174023

Stebner, Sophie Charlotte, Development of a soft sensor system for the property-controlled process design of freeform bending with moveable die, RWTH Aachen, 2024
Development of a soft sensor system for the property-controlled process design of freeform bending with moveable die – RWTH Publications

2024

Paper + Konferenzbeiträge

  • Kersting, L.; Arian, B.; Rozo Vasquez, J.; Trächtler, A.; Homberg, W.; Walther, F., Improving the flow forming process by a novel closed-loop control, Materials Research Proceedings, Vol. 41, pp 1426-1435, 2024. DOI: 10.21741/9781644903131-158
  • Arian, B.; Homberg, W., Kersting, L.; Trächtler, A.; Rozo Vasquez, J.; Walther, F., α’-martensite grading techniques in reverse flow forming of AISI 304L, Materials Research Proceedings, Vol. 44, pp 708-717, 2024. DOI: 10.21741/9781644903254-76
  • Rozo Vasquez, J.; Kanagarajah, H.; Arian, B.; Kersting, L.; Homberg, W.; Trächtler, A.; Walther, F., Barkhausen Noise- and Eddy Current-Based Measurements for Online Detection of Deformation-Induced Martensite During Flow Forming of Metastable Austenitic Steel AISI 304L, Engineering Reports, 2024, DOI: 10.1002/eng2.13070
  • Frank Wendler, Robert Laue, Sebastian Härtel, Birgit Awiszus, Olfa Kanoun, Design of a multi-modal sensor for the in-process measurement of material properties based on inductive spectroscopy, Measurement, Volume 227, 2024, 114187, ISSN 0263-2241, https://doi.org/10.1016/j.measurement.2024.114187
  • Hütter, S.; Simonin, J.; Mook, G.; Halle, T. Equivalent network modeling of eddy-current transfer functions, Measurement 235, 2024, 114943, https://doi.org/10.1016/j.measurement.2024.114943
  • Arian, B.; Homberg, W., Kersting, L.; Trächtler, A.; Rozo Vasquez, J.; Walther, F., Thermomechanical reverse flow forming of AISI 304L, Materials Research Proceedings, Vol. 41, pp 1363-1372, 2024.
  • Kersting, L.; Arian, B.; Rozo Vasquez, J.; Trächtler, A.; Homberg, W.; Walther, F.: Der Eigenschaftsgeregelte Drückwalzprozess als neues mechatronisches System – Konzept und Modellierung. In: Bertram, T. et. al.: Mechatroniktagung 2024, 14. und 15. März 2024, TU Dresden, S. 47-52.
  • Rozo Vasquez, J.; Kersting, L.; Arian, B.; Homberg, W.; Trächtler, A.; Walther, F.: Softsensor model of phase transformation during flow forming of metastable austenitic steel AISI 304L. In: Kusiak, J., Rauch, L., Regulski, K. Lecture Notes in Mechanical Engineering – Numerical methods in industrial forming processes: Numiform 2023, Springer Cham, 2024.
  • Kersting, L.; Arian, B.; Rozo Vasquez, J.; Trächtler, A.; Homberg, W.; Walther, F.: Modellbasierter Entwurf und Anwendung einer Eigenschaftsregelung zur Automatisierung eines innovativen Drückwalzprozesses. In: Jumar, U. et al. (Hrsg.): EKA 2024 – Entwurf komplexer Automatisierungssysteme, 14. und 15. Mai 2024, Otto-von-Guericke-Universität Magdeburg.
  • Arne, V.; Molitor, D.; Spies, D.; Knoll, M.; Groche, P.: Control of hole rolling on 3D Servo Presses. Journal of Manufacturing Processes, pp 455-462, 2024,
  • Martschin, J., Rethmann, P., Grodotzki, J., Wrobel, M., Meurer, T., Tekkaya, A.E., 2024. Quick prediction of thinning in stretch forming of hat-shaped profiles during multi-stage hot sheet metal forming. Journal of Materials Processing Technology 327 (2024), 118365.
  • Martschin, J., Wrobel, M., T., Tekkaya, A.E., 2024. Influence of Multi-Step Forming on the Hardness and Microstructure of Rapidly Austenitized 22MnB5. 9th International Conference on Hot Sheet Metal Forming of High-Performance Steel – CHS² 2024, Nashville, U.S.A.

2023

Gemeinschaftsveröffentlichungen der Arbeitskreise

Homberg, W.; Arian, B.; Arne, V.; Brosius, A.; Groche, P.; Hartmann, C.; Kersting, L.; Laue, R.; Martschin, J.; Meurer, T.; Spies, D.; Tekkaya, A. E.; Trächtler, A.; Volk, W.; Worbel, M.; Wendler, F.: Softsensors – Key component of a property control on forming technology. Production Engineering (2023): DOI: https://doi.org/10.1007/s11740-023-01227-1

S.C. Stebner, J. Martschin, B. Arian, S. Dietrich, M. Feistle, S. Hütter, R. Lafarge, R. Laue, X. Li, C. Schulte, D. Spies, F. Thein, F. Wendler, M. Wrobel, J.R. Vasquez, M. Dölz, S. Münstermann: Monitoring the evolution of dimensional accuracy and product properties in property-controlled forming processes. Advances in Industrial and Manufacturing Engineering, 2023, 100133, https://doi.org/10.1016/j.aime.2023.100133

Sessions + Mini Symposia

SMSI 2023 – SENSOR AND MEASUREMENT SCIENCE INTERNATIONAL

U.Schmid (Hrsg.): „SMSI 2023 Conference Sensor and Measurement Science International“, Nürnberg, 2023,
ISBN: 978-3-98193-768-8

  • J. Vasquez, B. Arian, L. Kersting, W. Homberg, A. Trächtler, F. Walther: Qualification of Barkhausen Noise and Eddy Current Based Sensors for Online Monitoring of Strain-Induced α’-Martensite Phase Transformation During Flow Forming, https://doi.org/10.5162/SMSI2023/D1.1
  • S. Stebner, D. Maier, A. Ismail, M. Dölz, B. Lohmann, W. Volk, S. Münstermann: Sensitivity Analysis of Barkhausen Noise Measurements for Residual Stress Correlation, https://doi.org/10.5162/SMSI2023/D1.2
  • S. Hütter, G. Mook, T. Halle: Real-Time Microstructure Characterization using Eddy Current-based Soft Sensors, https://doi.org/10.5162/SMSI2023/D1.3
  • F. Wendler, R. Laue, S. Härtel, O. Kanoun, B. Awiszus: Multifrequency Multichannel Eddy Current Sensor System for the Analysis of Mechanical States in Ferromagnetic Materials, https://doi.org/10.5162/SMSI2023/D1.4

26. ESAFORM Conference on Material Forming

Lukasz Madej, Mateusz Sitko and Konrad Perzynski (Eds.): „Material Forming ESAFORM 2023“, Materials Research Proceedings Volume 28, Publication Date 2023, 2164 Pages,
ePDF ISBN 978-1-64490-247-9, DOI: 10.21741/9781644902479

  • B. Arian, W. Homberg, J. Rozo Vasquez, F. Walther, L. Kersting, A. Trächtler: Cryogenic reverse flow forming of AISI 304L, pp 2037-2048, 2023
  • L. Kersting, B. Arian, J. Rozo Vasquez, A. Trächtler, W. Homberg, F. Walther: Control strategy for angular gradations by means of the flow forming process, pp 2049-2060, 2023
  • N. Reinisch, D. Bailly, G. Hirt, Optimizing the microstructure in open-die forgings using reinforcement learning, pp 2061-2070, 2023
  • D. Spies, D.A. Molitor, J. Damon, M. Knoll, S. Dietrich, V. Schulze, P. Groche: Conception of a multivariable product property control for punch-hole-rolling, pp 2081-2090, 2023
  • D. Maier, L. Scandola, M. Werner, S. Stebner, A. Ismail, B. Lohmann, S. Münstermann, W. Volk, P. Lechner: Experimental analysis on the influence of freeform bending on Barkhausen noise for steel tubes, pp 2091-2100, 2023
  • X. Li, Ch. Schulte, R. Zhu, D. Abel, G. Hirt: Modeling and control of tribological properties for subsequent forming process in skin-pass rolling, pp 2115-2125, 2023

Paper + Konferenzbeiträge

  • Rozo Vasquez, J.; Arian, B.; Kersting, L.; Homberg, W.; Trächtler, A.; Walther, F.: Detection of phase transformation during plastic deformation of metastable austenitic steel AISI 304L by means of X-ray diffraction pattern analysis. Metals 13, 6 (2023) 1007, DOI: https://doi.org/10.3390/met13061007
  • Kersting, L.; Arian, B.; Rozo Vasquez, J.; Trächtler, A.; Homberg, W.; Walther, F.: Echtzeitfähige Modellierung eines innovativen Drückwalzprozesses für die eigenschaftsgeregelte Bauteilfertigung. at – Automatisierungstechnik Band 71 Heft 1, 2023, S. 68–81, DOI: https://doi.org/10.1515/auto-2022-0106
  • R. Lafarge, S. Hütter, T. Halle, A. Brosius: Process Window and Repeatability of Thermomechanical Tangential Ring Rolling. Journal of Manufacturing and Materials Processing. 2023; 7(3):98. https://doi.org/10.3390/jmmp7030098
  • C. Schulte, X. Li, S. Stemmler, H. Vallery, G. Hirt, D. Abel: Adaptive Pass Scheduling for Roughness Control in Cold Rolling. IFAC World Congress 2023, Yokohama, Japan, 22nd World Congress of the International Federation of Automatic Control (Accepted)
  • Ismail, A., Maier, D., Stebner, S., Münstermann, S., Volk, W., and Lohmann, B. (2023). Free-form Bending Control using Optimal Residual Strategies. IFAC World Congress, Yokohama, Japan. (accepted)
  • Martschin, J., Wrobel, M., Grodotzki, J., Tekkaya, A.E., 2023. Tailoring the hardness in multi-stage press hardening of 22MnB5 sheet material in a progressive die. ICTP 2023. https://doi.org/10.1007/978-3-031-40920-2_10
  • Martschin, J., Wrobel, M., Grodotzki, J., Meurer, T., Tekkaya, A.E., 2023. Soft sensors for property‐controlled multi‐stage press hardening of 22MnB5. AUIN. https://doi.org/10.1007/s42154-023-00238-z
  • Wrobel, M., Martschin, J., Meurer, T., Tekkaya, A.E., 2023. Data-driven Temperature Estimation for a Multi-Stage Press Hardening Process. IFAC. https://doi.org/10.1016/j.ifacol.2023.10.1785
  • Lafarge, R.; Brosius, A.: Temperature control for thermomechanical ring rolling. In: Production Engineering, Res. Devel. 17, 907–914 (2023). https://doi.org/10.1007/s11740-023-01213-7
  • Hütter, S.; Kauss, N.; Halle, T.: Cooling Transformation Diagram of Case Hardening Steel by Instrumented Jominy Test. HTM Journal of Heat Treatment and Materials 78, no. 4 (2023): 193-194. https://doi.org/10.1515/htm-2023-frontmatter4

2022

Sessions + Mini Symposia

36. ASK Umformtechnik

G. Hirt (Hrsg.): 36. Aachener Stahlkolloquium – Umformtechnik “Ideen Form geben“, Aachen, 2022, ISBN: 978-3-95886-460-3

  • B. Arian, W. Homberg, L. Kersting, A. Trächtler, J. Rozo Vasquez, F. Walther: Produktkennzeichnung durch lokal definierte Einstellung von ferromagnetischen Eigenschaften beim Drückwalzen von metastabilen Stahlwerkstoffen. S.333-347
  • D. Spies, F. Mühl, M. Knoll, S. Dietrich, P. Groche, V. Schulze Integration of a magnetic Barkhausen noise sensor for the Product Property Control in a progressive press tool for punch-hole-rolling, S.445-454
  • Stebner, S. et al. Konzeption eines Softsensor für das Freiformbiegen mit beweglicher Matrize, S.323-332
  • J. Martschin, M. Wrobel, T. Meurer, F. Kolpak, A.E. Tekkaya: Entwicklung von Softsensoren für das eigenschaftsgeregelte mehrstufige Presshärten, S.283-292
  • M. Feistle, S. Burger, R. Li, M. Bambach, F. Thein, M. Herty, New Machine Tool Control for Hot Forming of Leightweight Materials, S.65-75
  • C. Schulte, X. Li, D. Abel, G. Hirt Regelung der Oberflächenrauheit im Nachwalzen auf Basis datengetriebener Modelle, S.211-223
  • R. Lafarge, A. Brosius, S. Hütter, T. Halle Eigenschaftsgeregeltes thermomechanisches Ringwalzen – Verfahrensumsetzung und Prozessfenster, S.xx-xx
  • R. Laue, B. Awiszus, F. Wendler, O. Kanoun, S. Härtel Eigenschaftsgeregeltes Projizierdrücken im digitalen Zwilling, S. xx-xx

Paper + Konferenzbeiträge

  • L. Kersting, B. Arian, J. Rozo Vasquez, A. Trächtler, W. Homberg, F. Walther: Innovative online measurement and modelling approach for property-controlled flow forming processes. Proceedings of the 25th International Conference on Material Forming, Braga, Key Engineering Materials Vol. 926, 2022, S. 862-874, DOI: 10.4028/p-yp2hj3
  • J. Rozo Vasquez , H. Kanagarajah , B. Arian , L. Kersting , W. Homberg , A. Trächtler, F. Walther: Coupled microscopic and micromagnetic depth-specific analysis of plastic deformation and phase transformation of metastable austenitic steel AISI 304L by flow forming. Practical Metallography, Band 59 Heft 11, S. 660-675, DOI: :10.1515/pm-2022-0064
  • J. Rozo Vasquez, B. Arian, L. Kersting, Werner Homberg, A. Trächtler, F. Walther: Soft sensor concept for micromagnetic depth-specific analysis of phase transformation during flow forming of AISI 304L steel. ICBM 14, 14th International Conference on Barkhausen Noise and Micromagnetic Testing, Stockholm, 27.-30. Sept. 2022
  • L. Kersting, B. Arian, J. Rozo Vasquez, A. Trächtler, W. Homberg, F. Walther: Echtzeitfähige Modellierung eines innovativen Drückwalzprozesses für die eigenschaftsgeregelte Herstellung gradierter Bauteile. In: U. Jumar, Christian Diedrich (Hrsg.): Entwurf komplexer Automatisierungssysteme – 17. Fachtagung EKA 2022, Magdeburg, ISBN: 978-3-948749-23-1
  • B. Arian, A. Oesterwinter, W. Homberg, J. Rozo Vasquez, F. Walther, L. Kersting, A. Trächtler: A flow forming process model to predict workpiece properties in AISI 304L. Metal Forming 2022, 19th Int. Conference on Metal Forming 2022, Taiyuan, 2022, DOI 10.1088/1757-899X/1270/1/012093
  • Maier, D. et al.: Development of a partial heating system for freeform bending with movable die. Proceedings on Hot Sheet Metal forming of High-Performance Steel, 2022, 8th International Conference, 767-774
  • Stebner, S. et al.; Extension of a Simulation Model of the Freeform Bending Process as Part of a Soft Sensor for a Property Control. Key Engineering Materials. 2022. Doi: 10.4028/p-d17700
  • Ismail, A. et al.; Control System Design for a Semi-Finished Product Considering Over- and Underbending; The 28th Saxon Conference on Forming Technology SFU and the 7th International Conference on Accuracy in Forming Technology ICAFT), 2022, doi: 10.3390/engproc2022026016
  • S. Hütter, G. Mook, T. Halle: Quantifizierung elektromagnetischer Eigenschaften durch Wirbelstrom-basierte Softsensoren 40. Vortrags- und Diskussionstagung Werkstoffprüfung, Deutsche Gesellschaft für Materialkunde, 2022, M.Zimmermann (Hrsg.): „40. Vortrags- und Diskussionstagung Werkstoffprüfung 2022“, Dresden, 27.-28.10.2023, ISBN: 978-3-88355-430-3

2021

Paper + Konferenzbeiträge

  • Baak, N.; Hajavifard, R.; Lücker, L.; Rozo Vasquez, J.; Strodick, S.; Teschke, M.; Walther, F.: Micromagnetic approaches for microstructure analysis and capability assessment. Materials Characterization 178, 111189 (2021) 1-14, DOI: https://doi.org/10.1016/j.matchar.2021.111189
  • Lafarge, R., Hütter, S., Tulke, M. et al.: Data based model predictive control for ring rolling. Prod. Eng. Res. Devel. 15, 821–831 (2021). https://doi.org/10.1007/s11740-021-01063-1
  • Martschin, J.; Meya, R.; Klöser, D.; Meurer, T.; Tekkaya, A.E.; Control-Oriented Characterization of Product Properties during Hot Hole-Flanging of X46Cr13 Sheet Material in a Progressive-Die. Metals 2021, 11, 349.
    https://doi.org/10.3390/met11020349
  • Mühl, F,; Knoll, M; Khabou, M.; Dietrich, S.; Groche, P.; Schulze, V.; Soft Sensor approach based on magnetic barkhausen noise by means of the forming process punch-hole-rolling. Advances in Industrial and Manufacturing Engineering 2021, 100039.
    https://doi.org/10.1016/j.aime.2021.100039
  • Arian, B.; Homberg, W.; Rozo Vasquez, J.; Walther, F.; Riepold, M; Trächtler, A.; Forming of metastable austenitic stainless steel tubes with axially graded martensite content by flow-forming. Paper presented at ESAFORM 2021. 24th International Conference on Material Forming, Liège. 10.25518/esaform21.2759
    https://popups.uliege.be/esaform21/index.php?id=2759
  • Hütter, S.; Lafarge, R.; Simonin, J.; Mook, G.; Brosius, A., Halle, T.; Determination of Microstructure Changes by Eddy-Current Methods for Cold and Warm Forming Applications. Advances in Industrial and Manufacturing Engineering, Vol. 2C, 2021, 100042
    https://doi.org/10.1016/j.aime.2021.100042
  • Wendler, F.; Munjal, R.; Waqas, M.; Laue, R.; Härtel, S.; Awiszus, B.; Kanoun, O.; Eddy Current Sensor System for Tilting Independent In-Process Measurement of Magnetic Anisotropy. Sensors 21, 2021, no. 8: 2652.
    https://doi.org/10.3390/s21082652
  • Bambach, M., Gerster, S., Herty, M. (2021) Online data assimilation of a hybrid flow stress model by particle filtering, CIRP Annals, 2021, in press.
  • Stendal, J.A., Eisentraut, M., Imran, M., Sizova, I., Bolz, S., Weiß, S., Bambach, M. Accelerated hot deformation and heat treatment of the TiAl alloy TNM-B1 for enhanced hot workability and controlled damage, Journal of Materials Processing Technology 291, 116999. 2021. https://doi.org/10.1016/j.jmatprotec.2020.116999
  • Bambach, M., Imran, M., Sizova, I., Gerster, S., Herty, M. (2021) A soft sensor for property control in multi-stage hot forming based on a level set formulation of grain size evolution and machine learning, Advances in Industrial and Manufacturing Engineering, Vol.2, 2021, 100041
    https://doi.org/10.1016/j.aime.2021.100041
  • Bambach, M., Herty, M., Imran, M.; Feedback stabilization of forming processes, Submitted to 6th IFAC Workshop on Mining, Mineral and Metal Processing, Preprint available on www.arxiv.org, arXiv: 2104.05985.
  • Bambach, M., Gerster, S., Herty, M., Imram M. (2020) Feedback control for random linear hyperbolic balance laws, in revision for International Journal for Uncertainty Quantification, accepted.
  • Maier, D. et al. (2021): The influence of freeform bending process parameters on residual stresses for steel tubes, AIME 2, https://doi.org/10.1016/j.aime.2021.100047
  • Stebner, S. C. et al. (2021): A System Identification and Implementation of a Soft Sensor for Freeform Bending, Materials 14, https://doi.org/10.3390/ma14164549
  • Wendler, F.; Munjal, R.; Kanoun, O.; Härtel, S.; Awiszus, B.: Vorrichtung und Verfahren zur Erfassung materialinterner mechanischer Zustände eines Werkstücks; amtliches Aktenzeichen: 10 2021 103 803.0; Tag der Patentanmeldung: 18.02.2021
  • Laue, Robert; Wendler, Frank; Härtel, Sebastian; Kanoun, Olfa; Awiszus, Birgit (2021): Analysis of stress influence and plastic strain on magnetic properties during the forming process. Advances in Industrial and Manufacturing Engineering 3, S. 100053. DOI: 10.1016/j.aime.2021.100053 .
  • J. Rozo Vasquez, B. Arian, M. Riepold, W. Homberg, A. Trächtler, F. Walther: Magnetic Barkhausen noise analysis for microstructural effects separation during flow forming of metastable austenite 304L. Proceedings of the 11th International Workshop NDT in Progress, NDT in Progress 2021, 202
  • M. Riepold, B. Arian, J. Rozo Vasquez, W. Homberg, F. Walther, A. Trächtler: Model approaches for closed-loop property control for flow forming, Advances in Industrial and Manufacturing Engineering 3, 100057, 2021, DOI: 10.1016/j.aime.2021.100057
  • C. Schulte, X. Li, D. Abel and G. Hirt, „High Precision Thickness Control in a Cold Rolling Mill using a Non-Linear Roll Stand Deflection Model,“ 2021 European Control Conference (ECC), Delft, Netherlands, 2021, pp. 1907-1912,
    doi: 10.23919/ECC54610.2021.9655117
  • Li, X.; Schulte, C.; Abe,l D.; Teller, M.; Hirt, G.; Lohmar, J.; Modeling and exploiting the strip tension influence on surface imprinting during temper rolling of cold-rolled steel. Advances in Industrial and Manufacturing Engineering, Vol.2, 2021, 100045, doi: 10.1016/j.aime.2021.100045
  • Wiens, E.; Homberg, W.; Arian, B.; Möhring, K.; Walther, F.: Forming of parts with locally defined mechanical and ferromagnetic properties by flow-forming. In: Daehn, G.; Cao, J.; Kinsey, B.; Tekkaya, E.; Vivek, A.; Yoshida, Y. (eds): Forming the Future. The Minerals, Metals & Materials Series. Springer, Cham, 2021. https://doi.org/10.1007/978-3-030-75381-8_160

Sessions + Mini Symposia

IFAC MMM 2021
Meurer, Thomas; Herty, Michael; Model-based Control of Forming Processes
invited session
Contributions:

2020

  • Rozo Vasquez, J.; Arian, B.; Markus, R.; Homberg, W.; Ansgar, T.; Walther, F. Microstructural investigation on phase transformation during flow forming of the metastable austenite AISI 304. Sonderbände der Praktische Metallographie zur 54. Metallographie-Tagung – Fortschritte in der Metallographie, Hrsg.: A. Neidel, ISBN 978-3-88355-422-8 (2020) 75-81.
    Knoll, M.; Mühl, F.; Groche, P.; Schulze, V.; Simulative basic investigation for a new forming process punch-hole-rolling. Procedia Manufacturing 2020, 50, 503-509.
    https://doi.org/10.1016/j.promfg.2020.08.091
  • Bambach, M., Gerster, S., Herty, M., Imram M. (2020) Feedback control for random linear hyperbolic balance laws, in revision for International Journal for Uncertainty Quantification, Preprint available on www.arxiv.org, arXiv:2007.00526.